siliconic carbide rings

Crafted with silicon carbide’s ultra-high hardness and thermal stability, our rings deliver superior sealing and wear resistance in extreme environments. Designed for high-temperature, high-corrosion scenarios, they maintain structural integrity under relentless industrial stress.

Ring Types Kedel Provides for You

siliconic carbide seal rings
siliconic carbide seal rings
siliconic carbide seal rings
siliconic carbide seal rings
siliconic carbide seal rings
siliconic carbide seal rings

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What is a Silicon carbide ring?

Silicon carbide rings are precision components with silicon carbide (SiC) as the core material, compatible with high-temperature systems, semiconductor processing equipment, and advanced sealing assemblies. With high hardness (Mohs hardness ~9.2), exceptional thermal stability (stable operation up to 1600°C), high thermal conductivity, and superior chemical resistance to corrosive media and plasma, they can perform reliably in extreme environments. Their main functions include maintaining precise sealing, withstanding thermal shock, and minimizing wear during high-speed or high-temperature operations. They are critical components in advanced manufacturing and widely used in fields such as semiconductor fabrication, mechanical sealing, aerospace, and new energy systems (e.g., electric vehicle powertrains, fusion reactors).
siliconic carbide seal rings

Common Rings Hole Structures

The structural design of silicon carbide rings directly impacts performance in extreme conditions:

Straight - Wall Type

Straight - Wall Type

  • Structural Feature:Features a uniform cylindrical cross – section with parallel inner and outer walls. The simple, consistent structure ensures stable dimensional tolerance.
  • Functional Advantage:Delivers reliable static sealing under low – to – medium pressure. Minimizes friction during axial/radial movement, suitable forial movement, suitable for precision guiding components.
  • Typical Applications:General – purpose seals in standard pumps, valves, and hydraulic cylinders; guiding rings in precision machining tools (e.g., CNC lathe spindles).
Tapered-Type-(Conical)

Tapered Type (Conical)

  • Structural Feature:Inner/outer diameters show gradual tapering (e.g., 3°–15° angle). The conical profile creates a self – centering effect under axial load.
  • Functional Advantage:Concentrates pressure to enhance sealing integrity in high – pressure systems. Improves load distribution, reducing localized wear.
  • Typical Applications:High – pressure oil/gas wellhead equipment; sealing rings in mining machinery (e.g., rock breaker hydraulic systems); cone crushers’ wear parts.
Grooved-Type-(Spiral-Annular)

Grooved Type (Spiral/Annular)

  • Structural Feature:Integrates spiral/annular grooves on inner/outer surfaces. Grooves may be single or multi – channel, with depths of 0.2–1.5 mm.
  • Functional Advantage:Grooves act as lubricant reservoirs, reducing friction and heat. Spiral grooves can also guide fluid flow to flush contaminants.
  • Typical Applications:Sealing rings in high – speed rotating equipment (e.g., turbo – pump seals); wear – resistant rings in marine propeller shafts (with seawater lubrication).

What Products Are Commonly Used For?

The core value of tungsten carbide rings lies in delivering exceptional wear resistance and structural stability under harsh industrial conditions. By leveraging their high hardness and adjustable material formulations (e.g., cobalt/nickel binders), they replace vulnerable metals or ceramics in critical sealing, load – bearing, and wear – prone components. This reduces equipment downtime, cuts replacement costs, and maintains precise dimensional accuracy over long – term operation, outperforming conventional materials in extreme scenarios.

Pumps

Pumps

  • Application: Centrifugal pumps, reciprocating pumps in oil/gas, chemical, and refining industries.
  • Role: Seals aggressive fluids (corrosive, particle – laden media) under high pressure/temperature. Prevents leakage, extends pump lifespan in harsh conditions.
  • Why Choose It: Withstands abrasion from solid particles; resists corrosion by acids/alkalies. Maintains sealing integrity 3–5x longer than metal/ceramic rings.
Compressors

Compressors

  • Application: Reciprocating/centrifugal compressors in petrochemical, natural gas sectors.
  • Role: Seals high – pressure gas streams (e.g., methane, hydrogen). Endures cyclic pressure changes and extreme temperatures.
  • Why Choose It: High hardness (≥90 HRA) resists deformation; low friction ensures stable operation. Cuts maintenance downtime by 40% in high – cycle systems.
Agitators

Agitators

  • Application: Reactor agitators in chemical, pharmaceutical plants (corrosive, high – temp environments).
  • Role: Seals rotating shafts against reactive fluids (e.g., solvents, catalysts). Prevents hazardous leaks into reactors.
  • Why Choose It: Maintains precision tolerances (≤0.002mm) under continuous rotation. Outperforms stainless steel in acidic media by 80%+ lifespan.
Valves

Valves

  • Application: Gate valves, globe valves in oil/gas pipelines, chemical processing (high – pressure, abrasive media).
  • Role: Seals valve seats/discs to block fluid flow. Critical for zero – leakage in emergency shutdown systems.
  • Why Choose It: Resists galling (metal adhesion) during frequent cycling; handles abrasive slurries (e.g., mining sludge) without failure.
Rotary Joints

Rotary Joints

  • Application: Cooling systems (CNC machines), hydraulic circuits (injection molding), paper mills (steam transfer).
  • Role: Seals rotating interfaces in multi – directional fluid transfer. Adapts to high – speed rotation (≤3000 RPM) and mixed media.
  • Why Choose It: Self – lubricating under dry – run conditions; maintains seal in misaligned shafts. Reduces leakage rates by 90% vs. rubber seals.

Application Scenarios of Rings

With unparalleled hardness and corrosion resistance, silicon carbide rings excel in industrial realms demanding extreme performance. From aerospace engines to corrosive chemical systems, their applications redefine the boundaries of material reliability.

chemical-fluid-industry

Mechanical Sealing Field

Chemical industry

Chemical Equipment

high-pressure pump

Mechanical Engineering Field

Metal rolling

Metal Rolling Scenarios

What You Need to Know About Common Ring Parameters

The common parameters of tungsten carbide rings mainly revolve around aspects like material composition, physical properties, and dimensional accuracy. Different application scenarios emphasize distinct parameters. Here’s a breakdown of the core parameters

Material-Related Parameters

SiC CompositionCore PerformanceTypical Scenarios
Pure SiC (≥99.5%)High purity, low impurity for precision applications; excellent chemical resistanceSemiconductor fabrication (wafer carriers), medical devices (laser components), high-precision sealing systems
Composite SiC (5–10% additives: Al₂O₃, B₄C)Enhanced thermal conductivity; improved thermal shock resistanceHeat-intensive systems (turbine seals, engine components), high-temperature heat exchangers
  • • ❗ Pure SiC ensures chemical stability; composite variants optimize thermal properties for extreme heat.
Binder TypeCore PropertyApplicable Scenarios
Reaction-bonded SiCNo binder; high purity retention; cost-effective manufacturingSemiconductor etching tools (plasma chambers), chemical processing vessels
Sintered SiC (trace metal oxides)Densified structure; high hardness and wear resistanceHigh-pressure mechanical seals (pumps, compressors), abrasive environments (slurry pumps, sand blasting)
Hot-pressed SiC
(supplementary variant)
Ultra-high density; superior mechanical strengthAerospace thermal components (rocket nozzles), nuclear industry (fuel cladding)
  • • ❗ Reaction-bonded suits cost-sensitive precision; sintered/hot-pressed target high-performance industrial uses.

Physical Property Parameters

ParameterCore FeatureUse Case
Thermal Conductivity120–200 W/m·K (pure SiC: ~170 W/m·K; composite: ~120 W/m·K)High: Semiconductor wafer heating/cooling
Low: Insulated thermal barriers
HardnessMohs ~9.2 (equivalent to 2500–2800 HV)Abrasion-resistant components (pump sleeves, cutting tools)
  • • ❗ Thermal conductivity varies with composition; hardness remains consistently high across variants.

Dimensional and Precision Parameters

ParameterCore FeatureUse Case
Inner Diameter5–500 mm (5–50 mm: micro-precision; 50–500 mm: large-scale industrial)Small: Semiconductor wafer carriers, micro-fluidic seals
Large: Industrial pump seals, aerospace engine components
Wall Thickness1–20 mm (1–5 mm: lightweight; 5–20 mm: high rigidity)Thin: High-speed rotating seals (turbine shafts)
Thick: Pressure-bearing rings (chemical reactors, high-pressure valves)
Roundness Tolerance≤ 0.001 mm (sub-micron precision for leak-free sealing)Ultra-precision seals (hydrogen fuel cells, cryogenic systems, semiconductor vacuum chambers)
Surface RoughnessSealing face: Ra ≤ 0.1 μm (general precision)
Ultra-high vacuum: Ra ≤ 0.02 μm (atomically smooth finish)
Ra ≤ 0.1 μm: Mechanical seals (pumps, compressors)
Ra ≤ 0.02 μm: UHV systems (semiconductor etching, space simulation chambers)
  • • ❗ Dimensional range covers micro to macro scales; geometric tolerances directly correlate with sealing reliability and system efficiency.
  • • ❗ Ultra-low roughness (Ra ≤ 0.02 μm) enables “hermetic sealing” in vacuum environments where molecular leakage must be eliminated.

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