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Tungsten Carbide Plates

Tungsten Carbide Plates

Tungsten carbide alloy plates are manufactured by powder metallurgy process with tungsten carbide as the hard phase and cobalt as the binder phase. Featuring high hardness, wear resistance, high-temperature resistance and corrosion resistance, they are plate products suitable for industrial fields such as cutting tools, wear-resistant linings and molds.

Products Provided by Kedel

Tungsten carbide alloy strips are strip-shaped functional materials. They are sintered from tungsten carbide powder and binder phases like cobalt through powder metallurgy technology, featuring high hardness, wear resistance, and high-temperature resistance.

Tungsten Carbide Plate
Tungsten Carbide Plate
Tungsten Carbide Plate

Application Scenarios of Plates

Tungsten carbide alloy plates, owing to their excellent wear resistance, high hardness, and impact resistance, are mainly applied in industrial fields with extremely high requirements for wear resistance and strength. These include mining machinery (such as crusher linings, screen plates), metallurgy (wear-resistant components for steel rolling equipment, blast furnace linings), petrochemicals (wear-resistant linings for high-pressure pipelines, valve sealing plates), mechanical manufacturing (mold backing plates, cutting tool substrates), and aerospace (high-temperature and wear-resistant structural components).

Mining industry

Mining Industry

Stamping die

Mold & Die Industry

Metallurgical Industry

medical treatment

Medical Industry

Uncover Your Needs with Us!

Want to customize a suitable tungsten carbide alloy plate? Please provide the equipment adaptation information, the performance standards for the plate (such as hardness, precision, etc.), and the actual operating environment (temperature, corrosion and other working conditions), and the engineer will customize the solution and communicate with you within 72 hours.

What is a tungsten carbide alloy Plates?

Tungsten carbide alloy plates demonstrate remarkable performance, playing an indispensable role across multiple industries. In metal forming, they act as high-strength, wear-resistant die plates for stamping presses, enabling precise shaping of metal sheets. In mining and mineral processing, their toughness and abrasion resistance make them ideal for manufacturing chute liners and crusher plates, ensuring stable material handling and crushing operations. In the field of mechanical engineering, they are used to produce high-precision wear-resistant parts like guide plates and base plates in heavy-duty equipment.

 

Manufacturing mainly adopts the powder metallurgy process. Tungsten carbide powder is first mixed with a proper binder in accurate proportions, then compacted into preforms, and sintered at elevated temperatures to firmly bond the particles. Subsequently, precision machining processes such as grinding and lapping are carried out to guarantee dimensional accuracy and surface finish.

 

With superior performance, tungsten carbide alloy plates are extensively applied in crucial equipment. This includes stamping dies in the metalworking industry, wear-resistant liners in mining and mineral processing, high-wear-resistant components in hydraulic machinery, as well as core parts in precision instruments, all depending on them to maintain efficient and stable operation.
Tungsten Carbide Plate

What Products Are Commonly Used For?

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Mining Industry - Crusher Liner

Mold & Die Industry - Stamping Die

Metallurgical Industry - Blast Furnace Lining

Types of tungsten carbide Plates

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What parameters need to be understood?

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I. Material Composition and Grades

  • Tungsten (W) and Cobalt (Co) Content
    Tungsten carbide alloys (cemented carbides) mainly consist of tungsten carbide (WC) and cobalt (Co), with cobalt serving as the binder phase. The cobalt content directly affects the alloy’s toughness and hardness.
    • Higher cobalt content (e.g., 10%–20%): Better toughness, suitable for impact-loading scenarios (e.g., mining tools).
    • Lower cobalt content (e.g., 3%–8%): Higher hardness and wear resistance, ideal for cutting tools or high-wear environments.
    • Example: Grade YG8 denotes a tungsten-cobalt alloy with 8% cobalt, commonly used for wear-resistant components; YT15 contains 15% titanium carbide (TiC), suitable for steel cutting.
  • Other Alloying Elements
    Some alloys add titanium (TiC), tantalum (TaC), niobium (NbC), etc., to improve high-temperature resistance and corrosion resistance (e.g., YT-series alloys for stainless steel machining).

II. Physical and Mechanical Property Parameters

  • Hardness
    Expressed by Vickers hardness (HV) or Rockwell hardness (HRA). Higher hardness indicates stronger wear resistance.
    • Example: Alloys for wear-resistant components typically have a hardness of HV 1500–2000 (HRA 89–92), while cutting tools can reach over HV 2000.
  • Flexural Strength
    Reflects the alloy’s resistance to bending fracture, in MPa. High-cobalt alloys have higher flexural strength (e.g., YG15 has a flexural strength of ~2100 MPa), suitable for impact-bearing applications.
  • Density
    Tungsten carbide alloy density is ~14–15.6 g/cm³. Higher density indicates higher WC content and better wear resistance (pure WC density is ~15.6 g/cm³).
  • Thermal Conductivity and Coefficient of Thermal Expansion
    Alloys with good thermal conductivity (e.g., YG series) are suitable for high-temperature environments (e.g., molds, cutting tools) to avoid deformation from heat accumulation.

III. Specification and Dimensional Parameters

  • Plate Thickness, Width, Length
    • Conventional thickness range: 0.5 mm–100 mm; width and length can be customized (e.g., common 规格: 100 mm × 100 mm × 5 mm). Confirm tolerance ranges (e.g., thickness ±0.05 mm).
  • Surface Precision
    • Surface roughness (e.g., Ra ≤0.8 μm): Higher precision is required for precision components.
    • Flatness: Whether the plate is flat, with error range (e.g., ≤0.1 mm per meter).

IV. Processing and Application Parameters

  • Application Scenarios
    Clarify the application field (e.g., mining, machining, ballistic protection, etc.), and suppliers can recommend suitable grades based on requirements. For example:
    • Mining alloy plates require high toughness (e.g., YG11C);
    • Alloy plates for steel cutting need TiC addition (e.g., YT14).
  • Processing Requirements
    Whether subsequent processing (e.g., cutting, drilling, grinding) is needed: High-hardness alloys require diamond tools for machining. Confirm in advance if the plate is suitable for customized processing.
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